Recently, the Jiangsu Provincial Department of Industry and Information Technology and the Jiangsu Provincial Department of Finance jointly released the list of Intelligent Transformation, Digitalization and Networked enterprises in Jiangsu Province for 202. Wuxi Cummins Turbo Technologies Co., Ltd. was awarded the title of Jiangsu Province Intelligent Фабрика за производство .
Тази чест има за цел да избере фабрики, постигнали практически резултати в основните сценарии на производствените и продуктовите измерения в интелигентното производство и да има демонстративен и водещ ефект .
In recent years, the company has deeply studied I4.0 technology, continuously iterated the application scenarios of automation and digitalization, and continuously strengthened the foundation of intelligent manufacturing. Focusing on the actual operational pain points of the factory, it has actively carried out intelligent manufacturing transformation, continuously explored and upgraded the new generation of assembly lines through advanced manufacturing technology and digital technology, and consolidated the deep integration of lean, automation and digitalization. Through unremitting technological innovation in processes, agile and efficient supply chain management, full-process quality control and data-driven operation management models, it has continuously improved production operation efficiency, the stability of the production process quality and supply chain resilience, thereby pursuing the ultimate manufacturing cost and providing reliable support for the company's business development.
1. на ниво на стратегическо планиране .
The construction of digitalization and automation is promoted as the strategic planning for intelligent manufacturing. Through the use of 7 work packages, 35 methodologies, and 16 major tools, the current situation is investigated and analyzed to ensure the effective implementation of the planning, laying a solid foundation for the continuous improvement of the company's intelligent manufacturing capabilities.
2. Конструкция на автоматизация
Компанията винаги е постигала оптимизация на разходите и максимизиране на стойността на бизнеса чрез технологични иновации, чрез надграждане и трансформиране на съществуващото оборудване . Най -новото поколение сглобява линия интегрира автоматизацията и дигитализацията, постигайки скорост на автоматизация от над 85%, част от интелигентното оборудване от 95%и мрежов процент на интелигентно оборудване от 100%.
By using intelligent logistics equipment such as AGVs, electronic containers, and automated storage warehouses to enhance the first-in-first-out operation of materials and the collaborative capabilities of materials, and introducing intelligent detection devices such as intelligent cameras, online particle size detectors, HSCT high-speed dynamic balancing, and Cold Test to improve the quality monitoring capabilities during the process, the product quality can be Гарантирано .
3. конструкция на системната платформа
With the MOM (BCES) system as the core, it realizes functions such as production management, team personnel management, work order management, quality management, and material flow management. It also integrates the core system data and promotes the innovation of factory operation management based on data guidance. It integrates digitalization into multiple aspects of daily work, constantly maintaining the vitality of improvement and optimization.
HSE значително подобри ефективността на управлението на HSE чрез прилагане на модерни технологии като IIOT, AI Vision и т.н. Подобрение .
4. Конструкция на платформата за данни
Чрез овластяване на бизнеса чрез ИТ екипа бяха разработени множество данни за самообслужване и отчитане на модули за самообслужване, образувайки екосистема за анализ на данни, където предоставя данни и изгражда модели на данни, докато бизнесът независимо разработва PowerBI доклади .
Рамка за управление на данните
During this round of data governance, 20% of the low-quality data tables were cleaned, nearly 18% of the storage space was released, and data blueprints for each function were gradually established. At the same time, three major financial analysis tools and the data model of the Quality Cloud Trace platform were delivered.
With the official opening of the Intelligent Manufacturing Factory of Jiangsu Province, Wuxi Cummins Turbocharger Technology Co., Ltd. has embarked on a new chapter of intelligent manufacturing. Intelligence, knowledgeization and modelization will become the main themes for the continuous advancement of Industry 4.0. The company firmly believes that intelligent Производството е съсредоточено върху бизнеса, технологичните иновации, основаващи се на създаване на стойност и култура на управление, основаващи се на споделяне, печелене на печалба и овластяване, може да превърне компанията ефективна конкурентна сила за продуктите и в крайна сметка да постигне бизнес успех и удовлетвореност на клиентите .